Basic Info.
Warranty
Support with Engineer Installation
Type
Volumetric Filling Machine
Automatic Grade
Automatic
Filling Valve Head
Multi-Head
Feed Cylinder Structure
Single-Room Feeding
Dosing Device
Capacity Cup
Filling Principle
Negative Pressure
Packaging Container Lifting Structure
Pneumatic Lifting
Packaging Material
Plastic
Function
Rinsing Filling Capping
Applicable Product
Pure Water/Mineral Water
Bottle Volume
10L to 20L(Can Be Customized)
Production Speed
100bph~1500+Bph
Suitable
Pet Bottle & Screw Cap
Voltage
380V / 50Hz(Can Be Customized)
Transport Package
Export Standard Packages.
Origin
Zhangjiagang City, Jiangsu Province China
Product Description
We can supply complete solutions for the recycled bottled water plant for 3 & 5-gallon barrels, including a Water treatment system / Bottle making machine / Decapping machine / Outside and inside brushing machine / High-pressure washing machine/ Automatic 5-gallon washing filling capping 3 in 1 machine / Bottle mouth labeling machine / Date printing machine / Automatic film wrapping machine / Automatic Palletizer system, our sales team will help you learn about whole water plant and provide you factory price for machines.
Product Description
QGF series barrel filling line as the central facility is specially designed for 5 gallons barreled drinking water production line, which is ideal for the production of mineral water, distilled water, and purified water. The use of top-quality stainless steel guarantees its high-performance resistance to corrosion and easiness of cleaning. With major electrical components coming from SIEMENS and OMRON, and original components for gas path imported from AIRTAC, combined with interior and exterior spray nozzles for cleaning barrels provided by know-how expertise of American spray companies, this machine is of compact design, high efficiency, accurate and sensitive response, and high automation level to ensure its stability and reliability as an integrated (machine, electricity, and gas) full-automatic barrel filling line.Detailed Introduction
Bottle washing:
Empty 5-gallon bottles will be sent to the washing station for multiple steps of washing, from alkaline water to disinfecting water, and then to pure to make sure every part of the bottle inside can be cleaned absolutely, during washing period, there will be several positions of dropping station for washing liquid dropping, to ensure the washing liquid such as alkaline water disinfecting water are clean enough for recycled use. Water filling:
After several steps of washing, the 5-gallon bottle inside will be totally washed, which will be clean enough to get into the filling station.
Bottles will be sent to the filling station automatically, the detection system will send a signal to PLC to make the next step after it detects the bottle comes, the filling head will drop down to start filling, and will rise back to let bottles after filling go to next capping station. Capping:
This system includes cap lifting, cap sending, and cap pressing 3 steps. arranged caps will be sent to the bottle mouth along with the bottle going with the conveyor, and the roller chain type capping will press the caps tightly step by step slowing, to make sure the caps are firmly attached to the mouth of the bottle. Features of QGF series water filling machine:1. QGF series barrel production line is specially used for 3 &5 gallon drinking water.
2. This machine integrates washing, filling, and capping into one unit. It is an ideal choice for producing mineral water, distilled water, and pure water equipment.
3. The whole line is made of superior stainless steel, anti-corrosive, and easy to clean. Sidemen's electric components are adopted as the main components. The world-famous product of Air TAC and Omron is introduced in the air circuit systems.
4. The machine is compactly conformed to the small occupation of land and has high efficiency and reliable and stable quality and high automation. Only two operators are needed for a line, which is wholly automatic barreled equipment with a motor, electric unit, and air three in one.
5. Pneumatic parts are imported.
6. Rinsing nozzles adopt American spraying system technology.
7. With a compact structure, high efficiency, and stable operation, this is a highly automatic unit with machine, electricity, and pneumatics in one machineTechnical Parameter
| Model | QGF-100 | QGF-300 | QGF-450 | QGF-600 | QGF-900 |
| Production capacity(5gallon) BPH | 100 | 300 | 450 | 600 | 900 |
| Suitable product | Drinking water, mineral water, and other non-carbonated drink. |
| Suitable bottle type | PVC. PE. PET etc |
| Bottle volume | 18.9L (can be customized) |
| Motor power | 1.38KW | 3.8KW | 5.6KW | 7.7KW | 9.75KW |
| Dimension(L*W*H) | 2600*650
*1600 | 4600*1000
*2000 | 4600*1250
*2000 | 5500*1500
*2000 | 6200*1800
*2000 |
| Weight | 680 | 1500 | 2100 | 3000 | 3500 |
| Complete Water Plant Turnkey Project Introduction |
1. Water purification System, (Getting purified water for bottling)
2. Bottle Blowing Machine,(Making plastic bottles)
3. Decapping machine,(Removing used caps from gallon bottle)
4. Outside brushing machine,(To clean barrel outside surface for second time use)
5. Water Filling Machine,(Filling water into bottles)
6. Cap lifting machine, (Transport cap to capping station)
7. Flat Convey, (Transport bottle between each machine)
9. Date printing machine,(Printing the production date on the bottle water)
10.Bottle mouth labeling Machine ,(Labeling the bottle mouth)
11. Bottle palletizing Machine, (packing 5-gallon bottles into stacks) | |
RO water treatment system
We adopt different treatment systems for water purification, RO Water Treatment system is the most widely used in the water plant.
It includes a silica sand filter, active carbon filter, RO( reverse osmosis), UV sterilizer, precision filter, water tank, etc. It can effectively get rid of muddy organic matter, iron, manganese, etc, and reduce the hardness of the water to make all specifications of the water quality fully meet the state freshwater standard of fresh drink water. | Bottle blowing machine
It is a high-speed automatic PET blower designed and developed with the most advanced bottle-blowing technology at present, the advantages of which can be described as speedy, stable, simple, general purpose, and environmentally safe. It is mainly applicable in blow molding cold filling and mesothermal filling PET containers for drinking water, beverage, food, daily chemical products, etc
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Semi-auto decapping and brushing machine
Operators put the used 5-gallon bottle on the right side of the de-capper position, with the neck inserted into the hole, worker's foot presses the pedal to release the cap off the neck, And then the worker needs to take the jar to insert into the left side of the machine-washing position. After the jar putting in, the window needs to be closed. Then the washer will be started by itself. | High-pressure washing machine
The automatic high-pressure washing machine can effectively remove stubborn moss and other stains in the recycling 5-gallon bottles. The machine uses a 360-degree high-pressure water knife without a dead Angle to clean, rotating washing to solve the problem that the inner wall and bottom of the special-shaped bucket are not easy to clean.
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Automatic film wrapping machine
This is important for packaging after filling, the label with information will be put on the bottle by the labeling machine.
Automatic sleeve labeling machines, automatic OPP labeling machines, and Adhesive labeling machines, these 3 types of equipment are widely used in bottled water production plants, we can offer suitable machine types according to demands. | Automatic palletizing machine
Palletizing machine arranges the 5-gallon bottles in 4*4 3*4, picks up, and piles up, saves much labor, and the whole action is made by PLC.
Finish products are controlled by PLC through a signal lamp, pushed by a cylinder, finish the arrangement, the up-down system comes down, and the gripper picks up the bottles, turns 90degree, and drops down on the center place. |
Packaging & Shipping
We will arrange equipment packing after getting acceptance from customers for our machines, and then we will help do the delivery work to help our customers get their equipment quickly and safely. Drimaker Service
Pre-sale service:
1. Drimaker Machinery sales team will contact you to get your demands and ideas for your water plant project.
2. We will tell you the necessary machine information, and also provide you with professional suggestions to help you get your ideal machines.
3. We will design and make an offer with price and machine details to let you know the cost of the equipment investment and the equipment you need more complete equipment information.Manufacturing service:
1. Drimaker Machinery engineer team can design and manufacture machines according to your demands and our rich experience, to let you get the most suitable machines according to your situation.
2. We use advanced processing equipment to make each part of the filling machine, to ensure that the equipment meets its production requirements.After-sale service: 1. Drimaker Machinery will send engineers to help guide the installation work and trail production.
2. During the installation period, our engineer will also train customer staff how to control and operate machines, to let customer staff grasp relevant maintenance skills and technologies skills, to let them be able to deal with all kinds of malfunctions in time.
3. Drimaker Machinery provides one year guarantee for machines we manufacture and lifetime technical support.
4. If the customer meets some problems that the customer technician cannot solve, our after-sales department can provide online guidance at the beginning immediately, and send engineers to the customer side if necessary.FAQ
Q1: Do you provide customized service?
A1: Yes, we have a professional engineering team, who can design the equipment according to your requests(for machine material, filling type, bottle volume...etc), and we will also provide you offer you suggestions with our rich experience.
Q2: What's your guarantee or the warranty of the quality if we buy your machines?
A2: We provide 12 months guarantee for machines we sell, and lifetime technical support will be provided also. We are ready to satisfy our customer demands at any time.
Q3: Are you a trading company or a factory?
A3: We are a factory, and we have rich experience in various types of water/beverage filling machines and packing machines manufacturing.
Q4: How to install machines if we buy from you?
A4: Our engineers will be sent to your factory to install equipment, and train your staff on how to operate, and maintain equipment the during the installation. Your workers are also welcome to come to our factory for study.
Q5: I'm new in this field, how can I start with a water plant?
A5: We have a professional sales team with rich experience, feel free to contact us, then our sales team will contact you for guiding you with machine information, tell you the whole process of the water plant, and then suggest suitable machine models according to your ideas. And also we can provide factory layout design services to make the production line more suitable for your situation.
Address:
Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Company Introduction:
Suzhou Dirmaker Machinery Co., Ltd is a professional filling machine, packing machine manufacturer, and turn-key solution supplier for water, drinks, and daily beverages. Our factory is located in Zhangjiagang City, about 2 hours away from Shanghai airport by car.
Drimaker Machinery has a professional engineering team, advanced mechanical processing equipment, and an international quality management system to make sure all machines manufactured by us can do the best service for our customers, we also have a professional sales team to communicate with customers, to give our customers professional guidance and provide them the most suitable types of equipment.
We can provide full production solutions for water/beverage production, including PETbottle blowing machine, water purification system, beverage pre-treatment system, 0.2-2L, 5L-15L, and 20L water bottle production line, carbonated soft drink, craft beer beverage filling production line, fruit juice filling production line, cooking oil ketchup filling production line, 3-5 gallon barrel bottle water production line, labeling machine and packing machine, etc. Our machines can be used for plastic bottles, glass bottles, pop-top can, or 3-5 gallon barrels, and we can also customize equipment according to customer demands.
We warmly welcome clients from home and abroad to honor us with full enthusiasm and sincere cooperative attituade and business idea of mutual benefit all the times.
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