Basic Info.
After-sales Service
Support with Engineer Installation
Type
Volumetric Filling Machine
Packaging Container Lifting Structure
Chute Lifting
Packaging Material
Plastic
Function
Rinsing Filling Capping
Applicable Product
Juice/ Mineral Water / Beverage
Bottle Volume
200ml-2000ml(Can Be Customized)
Production Speed
1000bph~24000+Bph
Suitable
Pet Bottle & Screw Cap
Voltage
380V / 50Hz(Can Be Customized)
Transport Package
Export Standard Packages.
Origin
Zhangjiagang City, Jiangsu Province China
Product Description
| Complete solution for bottled juice line |
We can supply complete solutions for bottled juice plants, including a Water treatment system / Bottle making machine / Juice processing system/ Washing filling capping 3 in 1 machine / Bottled juice cooling machine / Bottle drying machine / Date printing machine / Automatic labeling machine / Automatic packing machine / Automatic Palletizer system, our sales team will help you learn about whole water plant and provide you factory price for machines.
Product Description
RCGF rinsing-filling-capping 3-in-1 machine, this type of equipment is used to produce polyester bottled juice, energy drink, fruit juice, various types of beverage machinery, and other non-carbonated tasty beverage products.
Empty bottle washing, liquid filling, and cap screwing 3 functions are combined in one unit, which can reduce the materials and outsiders' touch time, improving the sanitary conditions, production capacity, and economic efficiency.
We can provide different machine capacities from 1000 - 24000+ bottles per hour, contact us to get your idea juice bottling machines.
And we also have juice-filling equipment for glass bottle, aluminum can, and stainless steel container, we can also add fruit pulp-filling steps according to your production demands.Detailed Introduction
Empty bottle washing:
This part of the machine is used to wash empty bottles with water spray, it uses purified water to wash the bottle's inner surface at a particular angle. It makes the bottle before filling clean, in line with health standards, to prevent bacteria, sediment, and other harmful substances.
The rotary plate, washing head, clips...etc, these parts of the bottle washing station are made of SUS304 stainless steel.
After washing, used flushing water will be collected and discharged uniformly.
We can add disinfecting water washing, hot alkali water washing, and other steps according to the customer's production process. Juice filling:
It is an advanced unique filling valve, that adopts a unique material temperature control system and liquid level automatic inspection. By taking advantage of the modular nature of all the platform elements, and choosing the most suitable filling valve, it is possible to create the best solutions for a wide range of bottling needs. In particular, the possibility of filling several products on the same production line was one of our main aims. Cap screwing:
The capping machine is the final step and an important part of the water bottling machine, combined with the cap lifting system, the capping station will transfer caps on bottles, and then finish cap screwing work, which has an enormous influence on the defective rate of the product.
Made of stainless steel material to make this machine parts, the capping station can ensure stable running works and the electric detecting system can make sure no bottles and no capping, to reduce cap waste. Features of water bottling machine:1. Using the wind-sent access and move wheel in the bottle directly connected technology; canceled screw and conveyor chains, enable the change the bottle-shaped become easier.
2. Bottles transmission adopts clip bottleneck technology, bottle-shaped transform does not need to adjust the equipment level, only change related to the curved plate, wheel, and nylon parts is enough.
3. The specially designed stainless steel bottle washing machine clip is solid and durable, with no touch with the screw location of the bottle mouth to avoid secondary pollution.
4. High-speed large gravity flow valve filling valve, filling fast, filling accurately, and with no liquid loss.
5. Spiraling declines when output bottle, transform bottle shape no need to adjust the height of conveyor chains.
6. Host adopt advanced PLC automatic control technology, the key electrical components from famous company such as Japan's Mitsubishi, France, and OMRON.
Technical Parameter
| Model | RCGF12-12-5 | RCGF18-18-6 | RCGF24-24-8 | RCGF32-32-10 | RCGF40-40-12 |
| Production capacity(500ml) BPH | 3000 | 5000 | 8000 | 11000 | 15000 |
| Suitable product | Fruit juice, concentrated juice, milk, energy drink, water, and other non-carbonated drinks. |
| Suitable bottle type | PET Bottle |
| Suitable bottle diameter | φ50-φ110mm |
| Suitable bottle height | 160-320mm |
| Filling temperature | 85-95ºC |
| Rinsing pressure | >0.06MPa, ≤0.2MPa |
| Power | 3.1KW | 3.1KW | 3.8KW | 5.1KW | 7.2KW |
| Dimension(L*W*H) | 2400*1600
*2400 | 2400*1850
*2400 | 3100*2200
*2400 | 3600*2500
*2400 | 4000*2800
*2400 |
| Weight | 2500 | 3500 | 4000 | 5000 | 7000 |
| Complete Juice Plant Turnkey Project Introduction |
1. Water purification System, (Getting purified water for bottling)
2. Bottle Blowing Machine,(Making plastic bottles)
3. Juice processing system,(To make juice for filling)
4. Air Conveyor,(Transport empty bottles to filling machine)
5. Juice Filling Machine,(Filling water into bottles)
6. Cap lifting machine, (Transport cap to capping station)
7. Bottled juice cooling machine,(To cool down bottled juice temperature to room temperature)
8. Blow dryer, (Blow dry water)
9. Flat Convey, (Transport bottle)
10.Date printing machine,(Printing the production date on the bottle water)
11. Labeling Machine ,(Labeling in bottled water)
12. Bottle Shrink Wrapping Machine, (package the bottled water) | |
RO water treatment system
We adopt different treatment systems for water purification, RO Water Treatment system is the most widely used in the water plant.
It includes a silica sand filter, active carbon filter, RO( reverse osmosis), UV sterilizer, precision filter, water tank, etc. It can effectively get rid of muddy organic matter, iron, manganese, etc, and reduce the hardness of the water to make all specifications of the water quality fully meet the state freshwater standard of fresh drink water. | Bottle blowing machine
It is a high-speed automatic PET blower designed and developed with the most advanced bottle-blowing technology at present, the advantages of which can be described as speedy, stable, simple, general purpose, and environmentally safe. It is mainly applicable in blow molding cold filling and mesothermal filling PET containers for drinking water, beverage, food, daily chemical products, etc
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Juice processing system
This system has different treatment steps according to customer juice production technology. Suche as:
1. Sugar Melting Plate heat exchanger
2. Mixing tank
3. Buffer tank
4. Homogenizer machine
5. UHT sterilizer
6. Aseptic Storage Tank
7. CIP cleaning system | Bottled juice cooling machine
Spraying cooling machines are developed on the base of absorbing advanced techniques from home and abroad. With three zones of treatment of circulated cooling water and the treatment time can be adjusted according to the user's requirement. The machine can apply to all types of non-carbonated materials such as tea, juice, and sauce. The machine body is made of SUS304 stainless steel and can run stably and smoothly.
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Automatic labeling machine
This is important for packaging after filling, the label with information will be put on the bottle by the labeling machine.
Automatic sleeve labeling machines, automatic OPP labeling machines, and Adhesive labeling machines, these 3 types of equipment are widely used in bottled water production plants, we can offer suitable machine types according to demands. | Automatic shrink-wrapping machine
The automatic PE film heat shrink-wrapping machine is suitable for wrapping such products as pop tops, mineral water, and bottles. beer, drinks, etc. Working with PE film shrink tunnel to pack the goods perfectly, the whole production process adopts advanced German technics, and the main parts are imported from international famous companies. |
Packaging & Shipping
We will arrange equipment packing after getting acceptance from customers for our machines, and then we will help do the delivery work to help our customers get their equipment quickly and safely. Drimaker Service
Pre-sale service:
1. Drimaker Machinery sales team will contact you to get your demands and ideas for your water plant project.
2. We will tell you the necessary machine information, and also provide you with professional suggestions to help you get your ideal machines.
3. We will design and make an offer with price and machine details to let you know the cost of the equipment investment and the equipment you need more complete equipment information.Manufacturing service:
1. Drimaker Machinery engineer team can design and manufacture machines according to your demands and our rich experience, to let you get the most suitable machines according to your situation.
2. We use advanced processing equipment to make each part of the filling machine, to ensure that the equipment meets its production requirements.After-sale service: 1. Drimaker Machinery will send engineers to help guide the installation work and trail production.
2. During the installation period, our engineer will also train customer staff how to control and operate machines, to let customer staff grasp relevant maintenance skills and technologies skills, to let them be able to deal with all kinds of malfunctions in time.
3. Drimaker Machinery provides one year guarantee for machines we manufacture and lifetime technical support.
4. If the customer meets some problems that the customer technician cannot solve, our after-sales department can provide online guidance at the beginning immediately, and send engineers to the customer side if necessary.FAQ
Q1: Do you provide customized service?
A1: Yes, we have a professional engineering team, who can design the equipment according to your requests(for machine material, filling type, bottle volume...etc), and we will also provide you offer you suggestions with our rich experience.
Q2: What's your guarantee or the warranty of the quality if we buy your machines?
A2: We provide 12 months guarantee for machines we sell, and lifetime technical support will be provided also. We are ready to satisfy our customer demands at any time.
Q3: Are you a trading company or a factory?
A3: We are a factory, and we have rich experience in various types of water/beverage filling machines and packing machines manufacturing.
Q4: How to install machines if we buy from you?
A4: Our engineers will be sent to your factory to install equipment, and train your staff on how to operate, and maintain equipment the during the installation. Your workers are also welcome to come to our factory for study.
Q5: I'm new in this field, how can I start with a water plant?
A5: We have a professional sales team with rich experience, feel free to contact us, then our sales team will contact you for guiding you with machine information, tell you the whole process of the water plant, and then suggest suitable machine models according to your ideas. And also we can provide factory layout design services to make the production line more suitable for your situation.
Address:
Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Company Introduction:
Suzhou Dirmaker Machinery Co., Ltd is a professional filling machine, packing machine manufacturer, and turn-key solution supplier for water, drinks, and daily beverages. Our factory is located in Zhangjiagang City, about 2 hours away from Shanghai airport by car.
Drimaker Machinery has a professional engineering team, advanced mechanical processing equipment, and an international quality management system to make sure all machines manufactured by us can do the best service for our customers, we also have a professional sales team to communicate with customers, to give our customers professional guidance and provide them the most suitable types of equipment.
We can provide full production solutions for water/beverage production, including PETbottle blowing machine, water purification system, beverage pre-treatment system, 0.2-2L, 5L-15L, and 20L water bottle production line, carbonated soft drink, craft beer beverage filling production line, fruit juice filling production line, cooking oil ketchup filling production line, 3-5 gallon barrel bottle water production line, labeling machine and packing machine, etc. Our machines can be used for plastic bottles, glass bottles, pop-top can, or 3-5 gallon barrels, and we can also customize equipment according to customer demands.
We warmly welcome clients from home and abroad to honor us with full enthusiasm and sincere cooperative attituade and business idea of mutual benefit all the times.
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